WallCarb™ Components
Complete Component Control from Substrate to Surface
WallCarb™ components deliver engineered tungsten carbide solutions where surface performance is critical to overall part function. WallCarb™ components are designed as fully integrated wear solutions—manufactured, finished, and validated at our UK facility.
By combining WallCarb™ coating expertise with in-house casting, machining, and inspection capabilities, we are able to provide customers with improved reliability, and increased operational uptime for applications where failure is not an option.
Advantages of WallCarb™ Components with Wall Colmonoy
WallCarb™ components offer a fully engineered alternative to traditional wear parts, backed by Wall Colmonoy’s manufacturing depth and metallurgical expertise. Wall Colmonoy manufactures WallCarb™ via a unique manufacturing technique. The fully adhered spherical tungsten carbide coating with minimal dilution ensures high-quality, superior-performing WallCarb™ components in the most challenging of environments.
WallCarb™ Component Application Examples
WallCarb™ components are used across a wide range of demanding industrial applications, including:
Bearing Housing
Turbo Drill Bearing
Mud Motor Bearing Valves
Sleeve
Specifications for WallCarb™ Components
- Proprietary brazing with CuBrazTM or custom alloys (e.g., Colmonoy® 625, Inconel 625)
- Up to 600°C (higher possible with other braze alloys)
- 6000 RPM and 3000 PSI with CuBraz matrix
< 90% tungsten carbide by area
1745 ± 100 Hv0.5
1” OD to 15” OD
1″ ID to 15″ ID
Sizes outside of this evaluated on a case-by-case basis
- Interior/exterior diameters
- Flat surfaces
- Straight lengths with consistent diameters/surfaces
Our Facility
WallCarb™ components are manufactured at our Pontardawe, Swansea, UK facility, where end-to-end manufacturing allows our teams to manage production, coating application, and finishing with precision at every stage.
